Material: Typically made from H62 brass or aluminum bronze. Copper alloys offer good wear resistance, self-lubrication, and corrosion resistance, making them ideal for gears operating under low speed, light load, or spark-free environments.
\nEquipment: CNC lathes for machining the shaft and threads; gear hobbing or shaping machines for processing the gear teeth.<\/p>\n
Mechanical Processing:
\nTurning: CNC lathe precisely machines the outer diameter, length of the shaft, and the internal thread at the top.
\nGear Cutting: High-precision spur gear teeth are machined using hobbing or shaping processes to ensure smooth transmission.
\nDeburring: Fine deburring of gear edges and thread openings ensures smooth assembly and safe use.
\nMeasuring Equipment: Gear measuring instruments are used to inspect tooth profile, tooth direction, and pitch errors; Coordinate Measuring Machines (CMM) are used to inspect shaft diameter, threads, and overall position tolerance.<\/p>\n
Product Advantages
\nSmooth Transmission: Precise tooth profile machining ensures smooth engagement, reducing noise and vibration.
\nWear Resistance & Self-Lubrication: The copper material itself has certain self-lubricating properties. Combined with good wear resistance, it reduces reliance on external lubrication and extends service life.
\nCompact Structure: The integrated design of the gear and shaft saves installation space and simplifies the assembly process.<\/p>\n
Use Scenarios
\nInstruments & Meters: Used in clocks, measuring equipment, and other applications requiring high transmission accuracy.
\nSmall Reducers: Serves as a transmission stage in micro gear motors to achieve speed reduction and torque multiplication.
\nOffice Equipment: Applied in paper feed mechanisms inside printers, copiers, etc.
\nToys & Models: Used in precision transmission systems of remote control cars, robots, and other models.<\/p>","protected":false},"excerpt":{"rendered":"
Processing Cycle: 7-15 Days (depending on order quantity and gear accuracy requirements).
\nProduct Advantages: Advanced CNC machining and gear cutting processes ensure high repeatability and consistency, making it suitable for mass production and meeting customer requirements for precision transmission components.<\/p>","protected":false},"featured_media":2368,"comment_status":"open","ping_status":"closed","template":"","meta":{"_angie_page":false,"_gspb_post_css":""},"product_brand":[],"product_cat":[112,142,134,147,153,154],"product_tag":[],"class_list":{"0":"post-2377","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-cnc-machined-parts","7":"product_cat-cnc-precision-parts","8":"product_cat-cnc-turning-parts","9":"product_cat-copper-parts","10":"product_cat-high-ultra-precision-grade-0-01-mm","11":"product_cat-ultra-high-ultra-precision-grade-0-005-mm","13":"first","14":"instock","15":"shipping-taxable","16":"product-type-simple"},"ct_brands":[],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/product\/2377","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/comments?post=2377"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/media\/2368"}],"wp:attachment":[{"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/media?parent=2377"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/product_brand?post=2377"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/product_cat?post=2377"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/product_tag?post=2377"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}