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Materials: High-strength Alloy Steel (e.g., 45# Steel, 40Cr), chosen for its superior tensile strength and wear resistance in dynamic applications.
\nEquipment: Multi-axis CNC machining centers for complex contour milling and precision boring.<\/p>\n
Mechanical Processing:
\nRough Turning: Initial shaping of the outer diameter and face.
\nCNC Milling: Precision milling of the four flat surfaces to create the cross profile.
\nBoring & Keyway Cutting: Creating the central hole and the internal keyway for shaft engagement.
\nDeburring & Finishing: Removing sharp edges and polishing surfaces to ensure smooth operation.
\nHeat Treatment: Optional tempering or case hardening to enhance surface durability and fatigue life.
\nMeasuring Equipment: Coordinate Measuring Machine (CMM) and optical comparators to verify the geometric tolerances of the milled flats and bore.<\/p>\n
Product Advantages
\nHigh Torque Capacity: The solid steel construction and cross-profile design distribute stress evenly, allowing for high torque transmission without deformation.
\nPrecision Fit: Tight tolerances on the bore and keyway ensure a snug fit on the shaft, minimizing backlash and vibration.
\nCompact Design: The small footprint makes it suitable for space-constrained applications in modern machinery.
\nDurability: High-quality materials and heat treatment result in a long service life even under continuous operation.<\/p>\n
Use Scenarios
\nServo Motor Connections: Used to connect servo motor shafts to lead screws or gearboxes in CNC machines.
\nRobotics Joints: Essential for transmitting motion in robotic arm joints and actuators.
\nPackaging Machinery: Found in conveyor systems and indexing tables requiring precise rotational synchronization.
\nMedical Equipment: Used in diagnostic devices and surgical robots where reliability and precision are paramount.<\/p>","protected":false},"excerpt":{"rendered":"
Processing Cycle: 3-10 Days (due to multi-axis milling and strict tolerance requirements).
\nProduct Advantages: Precision CNC milling ensures perfect concentricity and surface finish, guaranteeing vibration-free torque transmission and long service life.<\/p>","protected":false},"featured_media":0,"comment_status":"open","ping_status":"closed","template":"","meta":{"_angie_page":false,"_gspb_post_css":""},"product_brand":[],"product_cat":[112,133,153,146],"product_tag":[],"class_list":{"0":"post-2361","1":"product","2":"type-product","3":"status-publish","5":"product_cat-cnc-machined-parts","6":"product_cat-cnc-milling-parts","7":"product_cat-high-ultra-precision-grade-0-01-mm","8":"product_cat-stainless-steel-parts","10":"first","11":"instock","12":"shipping-taxable","13":"product-type-simple"},"ct_brands":[],"jetpack_sharing_enabled":true,"_links":{"self":[{"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/product\/2361","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/comments?post=2361"}],"wp:attachment":[{"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/media?parent=2361"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/product_brand?post=2361"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/product_cat?post=2361"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/haomaerprecision.com\/zh\/wp-json\/wp\/v2\/product_tag?post=2361"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}